Double Layer Embroidered Applique

product description

Double Layer Embroidered Applique patches are created by combining two layers of fabric—one on top and one on the bottom—stitched together with precision. This technique results in a textured, multi-dimensional effect, perfect for designs that require added depth or contrast. The patch is then attached directly to the garment using zigzag or satin stitch, creating a clean, professional finish. Ideal for logos, intricate patterns, and decorative embellishments, these patches offer a bold and unique look for any application.

Fabric Options

ST – Soft Twill

A smooth, durable fabric with a classic woven look, perfect for detailed designs and Satin Borders.

SF – Soft Felt

Mimics the feel of plush mink fabric as
it is extremely soft. Recommended for
1.5” x 1.5” size.

FL – Flock

Stands out for its matte appearance and
finish with an ultrasoft touch and feel.
Recommended for 1.5” x 1.5” size.

JA – Jacquard

This type of fabric has a very classic
look. It is our preferred fabric type for
emblems with laser-cut or printed
borders.

Stock Twill

A classic, durable fabric with a crisp texture, perfect for laser-cut or printed borders.

SA – Satin

A smooth, glossy fabric that adds a polished, high-end finish, ideal for intricate details and luxury designs.

border options

01.

Satin Border

A smooth, satin edge that creates a polished, refined finish. Please provide the ISACORD thread code for the border stitching.

02.

No Border

The patch is precision cut using laser technology, creating a clean, sharp edge without any stitching. This option offers a sleek, modern look with a more subtle, seamless finish.

Accepted Artwork

  • Vector Files: AI, EPS, PDF (preferred for scalability and sharp edges)
  • Color Format: CMYK (for accurate color reproduction)
  • PMS Color Matching: If color matching is required, please provide the PMS color code.

SIZE

⦁ Minimum Size: 3” x 3”
⦁ Maximum Size: 7” x 7” (up to 49 sq. Inch)

For custom sizes larger than 7” x 7”, please contact us directly for assistance. We’re happy to accommodate your specific needs!

Limitations

  • Artwork Stroke: For clarity, all text and artwork strokes must be at least 0.1” thick for all fabric except Soft Felt (SF) and Flock which must be at least 0.2”. Thin strokes smaller than this may not transfer clearly or may result in imperfect edges.
  • Size Restrictions: Maximum size for Double Layer Applique is 7” x7”. Patches outside this range may lose precision or complicate stitching.
  • Application Complexity: Double layer patches require more stitching time and may not be suitable for extremely delicate fabrics or intricate details.

APPLICATION INSTRUCTIONS

Sew-On Application Instructions

To securely attach your patch to the garment, we recommend using one of the following stitch types:

Zigzag Stitch

  • Use a zigzag stitch along the perimeter of the patch for extra durability and to prevent fraying.
  • This stitch provides a bit of flexibility and a stronger hold.

Satin Stitch

  • A dense zigzag stitch that covers the edge completely, giving a smooth, polished finish.
  • Ideal for decorative patches or when a more refined look is desired.
Thread Selection

For the best results, we recommend using Isacord thread due to its durability and smooth finish.

ISACORD Thread Color

Please provide the Isacord thread number you’d like to use for your patch application.

Not Sure Which Thread to Choose?

Feel free to contact us, and we can help guide you in selecting the perfect thread color.

INSTRUCTIONS

To securely attach your patch to the garment, follow these steps:

  • Use an embroidery machine for the best results.
  • Perform a run stitch to outline the patch placement on the garment.
  • Spray temporary adhesive on the back of the patch.Place the patch onto the outlined area on the garment.
  • Perform a zigzag stitch to attach the patch securely.
  • Finish with a satin stitch around the edges for a polished and durable look.

Washing INSTRUCTIONS

To keep your custom patches looking fresh and vibrant, follow these care instructions based on the patch type.

General Patch Care Guidelines:

Turn Inside Out – Always turn garments inside out before washing to reduce friction.
Use Mild Detergent – Harsh chemicals can damage colors and fabric.
Avoid High Heat – Heat can weaken adhesive backing or distort the patch shape.