Double Layer Fabric Patches
product description
The Double Layer Fabric Patch is a unique and versatile custom patch solution that combines two layers of high-quality fabrics to deliver superior durability and depth to your design. By layering fabrics such as FL (Felt), ST (Soft Twill), SF (Soft Felt), FA (Fabric A), JA (Jacquard), and SA (Satin), we create a patch that not only stands out visually but also offers enhanced texture, durability, and a premium finish.
Fabric Options
The Double Layer Fabric Patch is made by combining any two of the following high-quality fabrics:
FL – Flock
Stands out for its matte appearance and
finish with an ultrasoft touch and feel.
Recommended for 1.5” x 1.5” size.
ST – Soft Twill
A smooth, durable fabric with a classic woven look, perfect for detailed designs and Satin Borders.
SF – Soft Felt
Mimics the feel of plush mink fabric as
it is extremely soft. Recommended for
1.5” x 1.5” size.
FA – Fabric
A classic, durable fabric with a crisp texture, perfect for laser-cut or printed borders.
JA – Jacquard
This type of fabric has a very classic
look. It is our preferred fabric type for
emblems with laser-cut or printed
borders.
SA – Satin
A smooth, glossy fabric that adds a polished, high-end finish, ideal for intricate details and luxury designs.
Stock Twill
A classic, durable fabric with a crisp texture, perfect for laser-cut or printed borders.
Suede
A soft, velvety fabric with a rich, matte finish, offering a premium look and feel for sophisticated designs.
Stock Flock
A classic, durable fabric with a crisp texture, perfect for laser-cut or printed borders.
“The combination of fabrics can be tailored to suit your design’s needs. For example, a Satin top layer offers a smooth, shiny finish, while a Felt or Soft Twill backing provides a sturdy foundation. The flexibility of fabric choices makes it suitable for different design aesthetics, from soft and luxurious to robust and tactile.”
Backing options
Heatseal
Permanent attachment with heat. Simply use a heat press for 15-20 seconds at 320°F (160°C) for durable adhesion to fabric.
Velcro
Provides the ability to easily attach and detach the patch from fabric. Perfect for tactical gear, uniforms, or any item requiring a reusable patch.
- Note: Please contact us to check if the Velcro option is available for your preferred patch type
Pressure-Sensitive
Peel-and-stick backing that provides easy application without heat. Ideal for temporary placements or for fabrics that cannot withstand heat.
- Note: Not available for Patch with Satin Border
border options
01.
No Border
The patch is precision cut using laser technology, creating a clean, sharp edge without any stitching. This option offers a sleek, modern look with a more subtle, seamless finish.
Accepted Artwork
To ensure optimal print quality, we recommend submitting high-resolution artwork files.
- Vector formats: AI, EPS, or PDF (vector files)
- Accepted raster formats: PNG or JPEG (300 dpi minimum)
- Color Format: CMYK (for accurate color reproduction)
- PMS Color Matching: If color matching is required, please provide the PMS color code.
For the best results, ensure your artwork includes clean lines and well-defined elements, especially when using small text or detailed graphics.
Size
Size:
- Minimum Size: Custom sizes available, with typical sizes starting from 3”x3”
- Maximum Size: 7”x7” (49 sq. Inch): For custom sizes larger than 7” x 7”, please contact us directly for assistance. We’re happy to accommodate your specific needs!
- Recommended for Larger or More Complex Designs: The double-layer construction works especially well for medium to larger-sized patches, where the layering of fabrics enhances both the design’s visual impact and durability.
Limitations
- Artwork Stroke: For clarity, all text and artwork strokes must be at least 0.1” thick for all fabric except Soft Felt (SF) and Flock which must be at least 0.2”. Thin strokes smaller than this may not transfer clearly or may result in imperfect edges.
- Size & Complexity: While the double-layer design adds durability, very small or highly detailed designs may not be as clear on patches smaller than 3”x3”. Larger designs are generally recommended for optimal clarity and visual impact.
- Sublimation Incompatibility: The combination of fabrics may affect the final appearance of certain printed designs, particularly those using sublimation printing, which works best on certain fabric types.
- Fabric Compatibility: Not all fabric combinations are available with every backing type.
- Color Contrast on Dark Fabrics: If using dark-colored fabrics, there may be visible stitching or thread color contrasts that can affect the aesthetic, especially on Satin or Jacquard top layers.
APPLICATION INSTRUCTIONS
Heat press Application
- Preheat the fabric for 5 seconds to remove wrinkles.
- Set Heat Press to 320°F (160°C), 60-70 psi pressure, and 15-20 seconds time.
- Position the Patch on the fabric, ensuring smooth alignment.
- Apply Heat Press for the set time, applying even pressure.
- Cool for a few seconds, then remove the backing and let the patch cool completely before handling.
- Inspect the patch to ensure a secure bond. Repress if necessary.
Washing INSTRUCTIONS
To keep your custom patches looking fresh and vibrant, follow these care instructions based on the patch type.
General Patch Care Guidelines:
Turn Inside Out – Always turn garments inside out before washing to reduce friction.
Use Mild Detergent – Harsh chemicals can damage colors and fabric.
Avoid High Heat – Heat can weaken adhesive backing or distort the patch shape.
