DIGISTITCH Hybrid Patches
product description
Digistitch Hybrid is a cutting-edge combination of sublimation printing and embroidery. By merging these two processes, we can achieve rich color detail with the precision of embroidery. The sublimation process is used for vibrant, full-color printing on the fabric, while embroidery adds texture, depth, and durability to the design. Soft twill fabric serves as the base, offering both structure and a smooth surface for the best of both worlds. Perfect for designs requiring detailed imagery and added texture.
Fabric Options
ST – Soft Twill
A smooth, durable fabric with a classic woven look, perfect for detailed designs and Satin Borders.
Backing options
Heatseal
Permanent attachment with heat. Simply use a heat press for 15-20 seconds at 320°F (160°C) for durable adhesion to fabric.
Velcro
Provides the ability to easily attach and detach the patch from fabric. Perfect for tactical gear, uniforms, or any item requiring a reusable patch.
- Note: Please contact us to check if the Velcro option is available for your preferred patch type
border options
01.
Satin Border
Provides a polished, professional finish. Please provide ISACORD thread code for border stitching.
02.
No Border
Clean, modern, laser-cut edge for a minimalist look.
Accepted Artwork
- Vector Files: AI, EPS, PDF (preferred for sharp, scalable designs)
SIZE
Minimum Size: 1.5” x 1.5”
Maximum Size: 7” x 7” (49 sq. Inch)
For custom sizes larger than 7” x 7”, please contact us directly for assistance. We’re happy to accommodate your specific needs!
Limitations
- Design Complexity: Combining both sublimation and embroidery may not be suitable for designs with extremely fine details or very small text (less than 4pt).
- Size Restrictions: Maximum size for Digistitch Hybrid patches is 7” x 7”. Larger designs may compromise the quality of the sublimated print or embroidery stitching.
- Fabric Limitations: Soft twill works best with this hybrid process; other fabrics may not achieve the same level of color vibrancy or embroidery clarity.
Application instructions
Heat press Application
- Preheat the fabric for 5 seconds to remove wrinkles.
- Set Heat Press to 320°F (160°C), 60-70 psi pressure, and 15-20 seconds time.
- Position the Patch on the fabric, ensuring smooth alignment.
- Apply Heat Press for the set time, applying even pressure.
- Cool for a few seconds, then remove the backing and let the patch cool completely before handling.
- Inspect the patch to ensure a secure bond. Repress if necessary.
Sew-On Application Instructions
- To securely attach your patch to the garment, we recommend using one of the following stitch types
Runstitch
- Use a simple, straight stitch along the edges of the patch.
- Ideal for a clean, basic attachment.
Zigzag Stitch
- Use a zigzag stitch along the perimeter of the patch for extra durability and to prevent fraying.
- This stitch provides a bit of flexibility and a stronger hold.
Satin Stitch
- A dense zigzag stitch that covers the edge completely, giving a smooth, polished finish.
- Ideal for decorative patches or when a more refined look is desired.
Thread Selection
For the best results, we recommend using Isacord thread due to its durability and smooth finish.
ISACORD Thread Color
Please provide the Isacord thread number you’d like to use for your patch application.
Not Sure Which Thread to Choose?
Feel free to contact us, and we can help guide you in selecting the perfect thread color.
INSTRUCTIONS
To securely attach your patch to the garment, follow these steps:
- Use an embroidery machine for the best results.
- Perform a run stitch to outline the patch placement on the garment.
- Spray temporary adhesive on the back of the patch.Place the patch onto the outlined area on the garment.
- Perform a zigzag stitch to attach the patch securely.
- Finish with a satin stitch around the edges for a polished and durable look.
Washing INSTRUCTIONS
To keep your custom patches looking fresh and vibrant, follow these care instructions based on the patch type.
General Patch Care Guidelines:
Turn Inside Out – Always turn garments inside out before washing to reduce friction.
Use Mild Detergent – Harsh chemicals can damage colors and fabric.
Avoid High Heat – Heat can weaken adhesive backing or distort the patch shape.