




product description
Digistitch Hybrid is a cutting-edge combination of sublimation printing and embroidery. By merging these two processes, we can achieve rich color detail with the precision of embroidery. The sublimation process is used for vibrant, full-color printing on the fabric, while embroidery adds texture, depth, and durability to the design. Soft twill fabric serves as the base, offering both structure and a smooth surface for the best of both worlds. Perfect for designs requiring detailed imagery and added texture.
Fabric Options


ST (Soft Twill):
A smooth, durable fabric with a slightly textured surface, perfect for combining sublimation and embroidery. It holds both printed colors and embroidery thread securely, providing a high-quality, long-lasting result.
BACKING OPTIONS
01.
Heatseal
Ideal for easy application with a heat press.
02.
Velcro
Great for removable patches, commonly used for uniforms or tactical gear
- Note: Please contact us to check if the Velcro option is available for your preferred patch type.



border options

01.
Satin Border
Provides a polished, professional finish. Please provide ISACORD thread code for border stitching.
02.
No Border
Clean, modern, laser-cut edge for a minimalist look.

Accepted Artwork
- Vector Files: AI, EPS, PDF (preferred for sharp, scalable designs)
SIZE
Minimum Size: 1.5” x 1.5”
Maximum Size: 7” x 7” (49 sq. Inch)
For custom sizes larger than 7” x 7”, please contact us directly for assistance. We’re happy to accommodate your specific needs!

Limitations
- Design Complexity: Combining both sublimation and embroidery may not be suitable for designs with extremely fine details or very small text (less than 4pt).
- Size Restrictions: Maximum size for Digistitch Hybrid patches is 7” x 7”. Larger designs may compromise the quality of the sublimated print or embroidery stitching.
- Fabric Limitations: Soft twill works best with this hybrid process; other fabrics may not achieve the same level of color vibrancy or embroidery clarity.


APPLICATION INSTRUCTIONS
Heatpress Application
- Preheat the garment or fabric for 5-10 seconds to ensure a smooth, wrinkle-free surface.
- Set Heat Press to 320°F (160°C), 60-70 psi pressure, and 15-20 seconds application time.
- Position the patch onto the fabric, making sure it is aligned and smooth.
- Apply Heat Press for the set time, ensuring even pressure across the entire patch.
- Cool the patch for a few seconds, then carefully peel off any protective backing and allow it to cool completely before handling.
- Inspect the patch to ensure secure adhesion. If needed, reapply the heat press for a few more seconds.
Sew-On Application Instructions
To securely attach your patch to the garment, we recommend using one of the following stitch types:
- To securely attach your patch to the garment, we recommend using one of the following stitch types
Runstitch
- Use a simple, straight stitch along the edges of the patch.
- Ideal for a clean, basic attachment.
Zigzag Stitch
- Use a zigzag stitch along the perimeter of the patch for extra durability and to prevent fraying.
- This stitch provides a bit of flexibility and a stronger hold.
Satin Stitch
- A dense zigzag stitch that covers the edge completely, giving a smooth, polished finish.
- Ideal for decorative patches or when a more refined look is desired.
Thread Selection
For the best results, we recommend using Isacord thread due to its durability and smooth finish.
ISACORD Thread Color
Please provide the Isacord thread number you’d like to use for your patch application.
Not Sure Which Thread to Choose?
Feel free to contact us, and we can help guide you in selecting the perfect thread color.




INSTRUCTIONS
To securely attach your patch to the garment, follow these steps:
- Use an embroidery machine for the best results.
- Perform a run stitch to outline the patch placement on the garment.
- Spray temporary adhesive on the back of the patch.Place the patch onto the outlined area on the garment.
- Perform a zigzag stitch to attach the patch securely.
- Finish with a satin stitch around the edges for a polished and durable look.