Floating Single Layer Fabric Patches

product description

Floating Single Layer Fabric Patches are custom sublimated patches designed for high precision and vibrant, full-color reproduction. These patches are crafted using a sublimation printing process, which allows for detailed, rich color designs that are permanently infused into the fabric fibers. The result is a patch with superior clarity and colorfastness, ideal for a wide range of applications.

Made from high-quality fabrics such as SF (Soft Felt), FL (Felt), FA (Fabric A), Stock Twill, SA (Satin), and ST (Soft Twill), these patches offer a combination of durability and flexibility. The floating technique, where the fabric is cut to shape, allows for intricate designs and clean edges, making them perfect for direct sew-on applications or heat press attachment to garments.

These patches are primarily made from fabrics such as SF (Soft Felt), FL (Felt), FA (Fabric A), Stock Twill, SA (Satin), and ST (Soft Twill), offering a variety of textures and finishes that can complement your design’s look and feel.

Fabric Options

FA (Fabric)

(Satin border Not Applicable)

This type of fabric has a very classic look. It is our preferred fabric type for emblems with laser-cut or printed borders.

ST (Soft Twill):

Our most popular fabric. It has the aesthetics of traditional twill with a soft texture, mimicking the traditional woven look while still being able to replicate complex designs. Perfect for emblems with the Satin Border option.

FL (Flock)

Stands out for its matte appearance and finish with an ultrasoft touch and feel. Recommended for 1.5” x 1.5” size.

Stock Twill

SF (Soft Felt)

Mimics the feel of plush mink fabric as it is extremely soft. Recommended for 1.5” x 1.5” size.

SA (Satin)

Provides a smooth, shiny finish for a polished and luxurious appearance. Ideal for high-end designs and intricate details.

Suede

“These fabric options offer a range of textures, from the soft, plush feel of Soft Felt to the sleek, shiny appearance of Satin. The fabrics are durable enough to withstand wear while showcasing vibrant printed designs.”

BACKING OPTIONS

01.

Heatseal

Permanent attachment with heat. Simply use a heat press for 15-20 seconds at 320°F (160°C) for durable adhesion to fabric.

02.

Pressure-Sensitive

Peel-and-stick backing that provides easy application without heat. Ideal for temporary placements or for fabrics that cannot withstand heat.

border options

01.

No Border

The patch is precision cut using laser technology, creating a clean, sharp edge without any stitching. This option offers a sleek, modern look with a more subtle, seamless finish.

Accepted Artwork

To ensure optimal print quality, we recommend submitting high-resolution artwork files.

  • Vector formats: AI, EPS, or PDF (vector files)


For the best results, ensure your artwork includes clean lines and well-defined elements, especially when using small text or detailed graphics.

Size

Size:

  • Standard Size Range: 3”x3”
  • Maximum Size: 7” x 7” (49 sq. Inch)
  • For custom sizes larger than 7” x 7”, please contact us directly for assistance. We’re happy to accommodate your specific needs!
  • Custom sizes can be created within this range, providing flexibility for both large and smaller designs.

Limitations

  • Artwork Stroke: For clarity, all text and artwork strokes must be at least 0.1” thick for all fabric except Soft Felt (SF) and Flock which must be at least 0.2”. Thin strokes smaller than this may not transfer clearly or may result in imperfect edges.
  • Size Range: The minimum size for Floating Single Layer Patches is 3”x3”, and the maximum size is 7” x 7” Patches outside this size range may not be feasible with this process.
  • Sew-On Compatibility: When using the zigzag stitch or satin border stitch, ensure that the sewing method and fabric type are compatible to prevent damage or loosening over time.
  • Heat Press Compatibility: Best suited for heat-press applications on garments that can withstand heat. Not suitable for highly heat-sensitive fabrics.
  • Design Detail: While the sublimation process allows for vibrant, detailed designs, extremely fine lines or small text may be challenging to reproduce with high clarity, especially on larger patches.

APPLICATION INSTRUCTIONS

Heat press Application

  • Preheat the fabric for 5 seconds to remove wrinkles.
  • Set Heat Press to 320°F (160°C), 60-70 psi pressure, and 15-20 seconds time.
  • Position the Patch on the fabric, ensuring smooth alignment.
  • Apply Heat Press for the set time, applying even pressure.
  • Cool for a few seconds, then remove the backing and let the patch cool completely before handling.
  • Inspect the patch to ensure a secure bond. Repress if necessary.

Sew-On Application Instructions

  • To securely attach your patch to the garment, we recommend using one of the following stitch types

Runstitch

  • Use a simple, straight stitch along the edges of the patch.
  • Ideal for a clean, basic attachment.

Zigzag Stitch

  • Use a zigzag stitch along the perimeter of the patch for extra durability and to prevent fraying.
  • This stitch provides a bit of flexibility and a stronger hold.

Satin Stitch

  • A dense zigzag stitch that covers the edge completely, giving a smooth, polished finish.
  • Ideal for decorative patches or when a more refined look is desired.

Thread Selection

For the best results, we recommend using Isacord thread due to its durability and smooth finish.

ISACORD Thread Color

Please provide the Isacord thread number you’d like to use for your patch application.

Not Sure Which Thread to Choose?

Feel free to contact us, and we can help guide you in selecting the perfect thread color.